Raw Material
Manufacturing Solutions
Powered by LEAP Knowlogy, Smart Digitalization for Industry 4.0
Industry Challenges We Resolve
Transforming Challenges into Measurable Improvements
4M Traceability
High effort for compliance and auditing
OEE Productivity Measurement
Lack of Productivity Measure (poor OEE – Availability Rate, Performance Rate, Quality Rate)
Process & SOP Visibility
Poor visibility of processes and Standard Operating Procedures (SOPs)
Simplified Compliance & Auditing
High effort required for compliance and auditing
Inventory Visibility
Poor visibility and monitoring of inventory
Access Control & Change Management
Lack of Access Control and Change Management
Real-Time Shop Floor Visibility
Challenges Resolved by MES: Need for real-time visibility and improved shop floor performance.
Quality & Compliance Integration
Integration ensuring effective Quality Management and compliance adherence.
Core Technology Pillars
Smart Manufacturing & Industrial IoT (IIoT):
This includes using connected devices and sensors to monitor and optimize production processes in real-time.
Digital Twins:
This involves creating virtual models of manufacturing processes and equipment to simulate and optimize operations.
Predictive maintenance:
This includes using machine learning algorithms to predict equipment failures and schedule maintenance before breakdowns occur.
Augmented reality (AR) & virtual reality (VR):
This includes using AR and VR to improve training, maintenance, and troubleshooting.
Predictive maintenance:
This includes using machine learning algorithms to predict equipment failures and schedule maintenance before breakdowns occur.
Augmented reality (AR) & virtual reality (VR):
This includes using AR and VR to improve training, maintenance, and troubleshooting.
The Digital Solution
A Comprehensive Digital Solution
We help manufacturers achieve complete control through precise Monitoring, Tracking & Tracing, Analysing and Controlling. LEAP Knowlogy enhances operations across the entire value stream from raw material to finished product — ensuring measurable improvements in productivity, efficiency, and compliance.
Production
Quality
Finished Product
Core Modules
Production Tracking & Control
Quality Management
Maintenance Management
Inventory and Materials Management
Labor and Management
Resource and Schedule Management
Reporting and Analytics
System and Data Management
Our Phased Approach
A Digital Transformation Roadmap
Our Offerings:
100% Paper-less Modules As per Automotive Standards IATF / VSA / VDA 6.3 / ISO
• Traceability, Work Instruction,
• Productivity, Production Planning, Inventory
• Access Control, Skill Matrix, Training,
• TPM & Tool Management,
• Quality : 4M Change Management, APQP and PPAP management system.
"SIMPLICITY IS COMPLEXITY RESOLVED"
Key Benefits of Automation Solution in Manufacturing Industry
Improved Uptime
Improved allocation of resources and advanced production planning leads to measurable gains in equipment uptime and reduced product release times
Increased Efficiency
Automation solutions can reduce manual effort, resulting in error-free production, speedier processing, and increased overall productivity.
Real-time Data & Traceability
Real-time analytics and comprehensive digital traceability allow for quick, accurate decision-making and proactive problem-solving.
Reduced Costs
Automation solutions can reduce human error, maintenance time, and lead to significant operational cost savings for manufacturers.
Sustainability & Compliance
Alignment with sustainability goals, including a Reduced Carbon Footprint, and robust features for simplified compliance and auditing.
Improved Quality
Automation solutions help maintain consistent quality control, leading to higher customer satisfaction and fewer product rejects.
